Home

Profil

Diary

mfw11.jpg (3419 octets)
F1

m911.jpg (5995 octets)
GT

rgv500_1.jpg (26106 octets)
Moto


Magazines


News

Liens / Links

Email

HOW TO MAKE YOUR OWN DECALS.

THANK YOU VERY MUCH TO Mr KIRK DALY FOR THE TRANSLATION

For years, I was prevented from completing some modelling projects that I envisaged by the problem of how to get the right decals. Indeed, having decals professionally custom printed is not economically viable for individual use.

 

I tried to make decals by photocopying onto a sheet of clear decal paper. Even if this process proved conclusive, there remains an obstacle of size: how to print in white ?

I thought that I’ve found a solution by reading the March 1995 edition of the magazine "Hobby Japan" which shows how to make decals by printing transfers (instant lettering transfer). If this process is easy and inexpensive in Japan, it is not the same in France where this process is non-existent.

So all my projects were on stand-by until I found an acceptable solution in terms of both quality and cost.

The answer came last year in an article in the magazine "Car Modelling Manual" Vol 9 where Mr Kenichi NOMOTO explained how he printed Marlboro decals for the 1/20 Tamiya’s Ferrari F1-2000 with a ALPS printer: exactly what I was looking for!!

After some research on Internet, I realized that ALPS were released in France by OKI (http://france.oki.com/cgi-bin/index.cgi). It appeared that the most suitable printer (for France & UK J in any case) is the OKI DP-5000.

 DP5000.gif (11843 octets)

This printer is detailed on OKI’s website. Some words to characterize it: this printer uses two modes of printing, thermal transfer and thermal dye sublimation (on the condition of buying the dye-sub kit). Thermal transfer is the mode used for printing the decals whereas thermal sublimation is used for an printing in photo quality.

The original feature of the DP 5000 is that the cartridges used are minerals. There is expiration date and the printing is water resistant. The cartridges used in standard mode or photo mode VP are: Cartridges of colours (cyan, magenta, yellow and black), a cartridge of primer (VP photo primer used for the VP photo mode), a cartridge of varnish (finish II) and particular cartridges which are the metal cartridges (gold and silver) and especially a white cartridge.

 cartouches_OKI.jpg (17585 octets)

Another original feature of this printer is that it prints in several layers. The various colours are applied one after the other. In recovery mode, this functionality allow you to personalize the print to your needs (this stage is detailed a little later).

This printer costs 654 €HT (4300FF before Taxes) and the cartridges costs between 50 and 110 FF. Although the cost is higher than an "equivalent" inkjet printer it remains accessible. In all ways, it is the only solution that is offered to modellers for printing quality decals.

Now that the printer has been found, there remains the problem of finding decal paper. There is a forum of discussion on the ALPS printers that is quite useful for finding information. It can be fount at: http://groups.yahoo.com/group/alpsdecal/messages.

I finally bought Micromark’s decals ( http://www.micromark.com/decals.html) and Bel’s decals ( http://www.beldecal.com/model_decals.cfm) . These sheets especially adapted for Alps’s or Oki’s printers and are in the US 11' x15 ' (28x21.6cm) format. I took sheets with a blue background (blue paper) because the white printing is more visible. Other marques (or brands) are just as good, in particular at Tango Papa (http://www.tangopapadecals.com) or Modeldecal (http://www.modeldecal.com/decal_paper.html).

The price is rather high (between 300 and 500 F shipping included) and it is available only in the USA... Once again, France is at the forefront of modelling...

 planche decal vierge.jpg (7136 octets)

Being in possession of a printer and decal paper, I can now make my own decals.

I decided to make two types of decals: an original design sheet (produced without 1:1 reference) and a sheet that reproduces a real vehicle. With these two examples, I would experiment in two different ways. With a scanned picture, I would make a simple reproduction and adapt it to a model. To some extent I would be creating a quite unique model that doesn’t exist in reality where only the creative process counts. In the other case the goal is quite different, approaching a modelers usual objective: I want to accurately reproduce a model.

So I have chosen to make

1- A "Daft Punk" Ferrari 360 Modena in 1/24th scale

2 - A 1994 Ferrari Formula 1 transporter of 1994 in 1/24th scale.

"Daft Punk" Ferrari 360 Modena

Why this model? Firstly, I was looking for pictures, which have several complexities of production. The principle is that "you can always simplify", so I sought out something difficult to make for a first project in order to better understand/comprehend the problems inherent in printing decals.

By looking at the small sleeve of "Daft Punk"’s last album "Discovery", I noted that the logos (see below) were particularly interesting. On the one hand the logos are white on a black background, that is to say that they should be cut to applied them on a black background. Then by superimposing white logos over the black, I can check the opacity of the white printing. Moreover, the logos are complex so they represent a particularly interesting exercise...

The first of the things is to scan the logos, which is made using Corel Photopaint 8.

 dessin_scan.jpg (20763 octets)

dessin2_scan.jpg (25236 octets)

Having done so, the bitmap images must be converted into vector images, breaking the picture into elementary objects. Indeed, working with vector objects, it is easier to determine the colours, to cut them, to modify their form and to modify the size.

To "vectorize" the images I used Corel OCR Trace.

 vectorisation1.jpg (32590 octets)

You can see the vectorization of the image during calculation

 vectorisation2.jpg (23919 octets)

And here is the final result.

Once the picture is saved (in cdr format), we can edit it with Corel Draw.

 detourage_logo_1.jpg (25583 octets)

detourage_dessin_1.jpg (26994 octets)

Here the black background was completely removed. But it is necessary to distinguish the white objects from the background so I changed the background color.

 detourage_logo_2.jpg (24549 octets)

detourage_dessin_2.jpg (24654 octets)

Once the drawings worked under Corel Draw, we can create our decal sheet.

 creation_decal_1.jpg (21107 octets)

By grouping the various objects into a single object, we can duplicate several instances

 creation_decal_2.jpg (22643 octets)

To be able to print in white, it is necessary to copy all the objects to a new page, and to change the colour of them all into black. This will make it possible to use white printing like a primer

 fond_noir_decal.jpg (22577 octets)

Before printing the decals on expensive decal paper, I check the size of the drawing by printing a "normal" paper copy and test-fitting the pictures to the model.

 essai_taille.jpg (13934 octets)

Then we can then commence printing of our decals by configuring/customising the OKI printer DP-5000 in the following way:

One starts by printing page 2 (the black drawings) in white ink by selecting the option " single color". Selected paper is "cardboard".

 parametre_imprimante_1.jpg (55929 octets)

Don’t forget to select the "recovery" option.

 parametre_imprimante_2.jpg (52525 octets)

Then print page 2 only. We repeat printing page 2 in white in order to increase the opacity of the white. But to avoid damaging the first print, one prints with a luminosity of 30%, selected in the "Image Parameters" tab. Do not forget to select the "recovery" option again because it does not remain in memory after each impression

 parametre_imprimante_5.jpg (50185 octets)

Now print page 1 - the "color" layer. I use "standard color" quality for the print and select "Graphics" for the type of impression.

The "recovery" option must be selected once more.

 parametre_imprimante_6.jpg (53948 octets)

Moreover, to increase the density of impression and to decrease the frame, I increase the saturation of the colour’s balance by 50%.

 parametre_imprimante_7.jpg (52052 octets)

To finish the print, I apply a layer of varnished Finish II.

 parametre_imprimante_4.jpg (55717 octets)

Here is the result after printing

impression_decal.jpg (7865 octets)

I did not have time to apply the decals to the model yet but when it is done, you will find a photograph on this page. The only question to answer is whether or not the transfer will resist the polyurethane clear coat.

Here’s a scan of the printed decals.

 scan_decal_daft.jpg (161361 octets)

 

Truck Ferrari F1 - 1994.

I based myself on photographs that I had taken on the track of Le Castellet in July 1994. It was just before the GP of Germany and Jean Alesi tested the new air intakes of the engine cowling.

 camion_ferrari_1994_iveco_turbostar_1.jpg (18579 octets)

camion_ferrari_1994_iveco_turbostar_2.jpg (25712 octets)

camion_ferrari_1994_iveco_turbostar_3.jpg (24785 octets)

I’ve downloaded directly vectorized logos on Internet, which allows to work directly under Corel Draw (here the Ferrari horse)

 logo_ferrari.jpg (42526 octets)

Then, we can create our decal sheet while being ensured of the good size of the logos.

 planche_decal_ferrari_1.jpg (59334 octets)

As previously, I create a page in black and a page for the color impression

 planche_decal_ferrari_2.jpg (59567 octets)

planche_decal_ferrari_3.jpg (53401 octets)

Here’s a scan of the printed decals.

scan_decal_ferrari.jpg (184187 octets)